That's all the easy stuff checked, now we'll dig a bit deeper. Loosen the air filter box/carburetor bolts (3) - two carburetor bolts and one air box bolt. Honda GCV160 2 Fuel, Oil, Air Filter and Spark Plug Requirements FUEL – these mowers have a Honda GCV135 4-stroke petrol engine. In this next step we need to be sure the choke system is working correctly. Simple! You might find this guide helpful, it walks you through the whole process -, This short guide with pictures shows you where your gas tap is, what it's for and when to use it. Bad gas has become a real problem, especially in Honda's, the carburetors are so sensitive to contaminated gas. This alcohol is then blended with gas to make ethanol. (2) Spark is good, if that is the case, check out "Carburetor cleaning" and if that fails run a compression test. Your engine may look different but this process will be the same. The customer may have filled the gas tank with what they thought was good gas. When the lever is released a brake block pushes against the flywheel slowing the engine down. But only fit Spark Plug (BPR6ES) to a Honda GCV 160 and 190. Oil Level. Not all Honda mowers have the same capabilities. I use a strand of wire plucked from a wire brush. Even so, Honda’s lawn mowers occasional exhibit brief signs of trouble or difficulty that can be frustrating for any equipment operator. Cleaning the filter with compressed air would be nice, but banging on the ground will do just fine. When the mower has started, the throttle should be moved to the run position. When you sell 300,000 lawn mowers a year … There are a couple of different styles of carburetor, yours may look a little different, but the process is the same. If not, move plate by hand to see if its stuck. The most likely cause of a no start Honda is fueling, and so we will start there. If you found no issues with your choke system, move on to "Gas Bowl Clean". Is there gas in the mower? One time of pulling the starter rope, it would try to run. Its function is to stop the spinning blade within 3 seconds of release. Move … Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns. Meaning the fuel tank should be higher than the carburetor. When fuel leaves the tank it needs to be replaced with air. Check on level ground and with all wheels set to the same height. You can drain the tank by removing the fuel line, I use a, heck out this guide it covers the whole process and includes pictures -, That's it, test mower and if it's still not right, check out. Spray some carburetor cleaner up at the main fuel jet before refitting the bowl. Instead, a thermostat mounted close to the muffler heats and pushes on a lever which opens the choke plate. These guys are made from brass which is a soft metal. Sometimes the obvious is the solution, and as Sherlock Holmes says "we should check a fact is indeed a fact". A Honda won't like to be over filled with oil either, this can damage the engine, cause it to smoke, leak oil and sometimes not start. It was two weeks old! Some Honda's will have the traditional choke lever and more modern mowers will have the auto choke set up. Keep reading to find out how a carburetor works, what could be causing different problems… Set any loose gaskets aside, and in order. Even so, excessive vibrations and fatigue are not normal, and they should be cause for concern. There are various best lawn mower and lawn mower in the lawn mower shop and choosing the best one can be a problem. I like to replace the whole carburetor. If your mower doesn't start on the 3rd attempt it's very likely that the plug is now saturated in fuel - condition known as flooded. If you suspect stale gas, then you'll need to drain the gas tank also. I like to remove and clean the fuel bowl. This post can be found in the Q&A section: December 4, 2017. Bad or no contact will give you a no start. So why won't your Honda mower start? Honda use a mesh screen in the bottom of the fuel tank to filter the gas. A lack of fuel, of course, will stop any and all mowing until the tank is filled up. So at this point I would go ahead and fit a new coil. It's good practice to check the oil level every time you … Refit carburetor to the mower. Move to a clean area, and remove the bowl. The fix for bad gas - drain the tank and clean the carburetor. It's simple to use, just dump one ounce of gas stabilizer into 2.5 gallons of gas, fill your gas tank and run the engine to mix it throughout the fuel system, that's it. So when ordering have your model number handy. Your mower won't start if the choke is faulty. Get it as soon as Mon, Jan 11. Tests are not difficult, but you'll need to execute them correctly to avoid burning time or replacing parts needlessly. Refit carburetor to the mower. Your email address will not be published. Your mower won't start if the choke is faulty. Often, these problems are very easy to fix and involve only a slight adjustment to the mower’s settings, gauges, or fluids. E15 contains 15% ethanol and is not OK to use in Honda mower engines. You don't need to remove the air filter housing to access the bowl. Here's some of the tools I use to clean carburetors, they'll make the job a lot easier. Turn on the gas to check fuel flow, if no fuel flows from the carburetor as per picture, move on to - "Fuel flow test". Use fine wire to clean out the needle seat in the carburetor. As always, be sure to pay attention to small details, especially things like filter clogs and outdated fuel. This grass cutting machine has reduced the human effort to a great extent. The most important of these is simply that the clipping bag is not clogged or excessively full. Self Propelled Lawn Mower with Auto Choke and Roto-Stop Snapper XD 82V MAX Cordless Electric 21" Self-Propelled Lawn Mower, includes Kit of (2) 2.0 Batteries & Rapid Charger The Bail lever or dead mans lever, is a safety feature. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Ethanol is an alcohol fuel made from sugar, corn and other plant materials. Remove the plug from the mower and put the plug wire back on the plug. Check it for grit and if you're not sure the gas is good, replace it. SHOP PARTS. The fix is to remove and dry the plug or leave the mower for 30 minutes to dry out, and then try again, this time without choke. Before getting in touch with a local service department, be sure to confront each of the HRC mower’s most common issues with a few tests and fixes that will most likely get the mower back in operating condition. Kit should include, oil, plug and air filter. So at this point I would go ahead and fit a new coil, because I have never fitted one of these switches. Honda HRX217HYA Problems. Most of these problems are exceedingly easy to fix as long as operators perform a few checks of the equipment after it has cooled down a bit. It does this by shutting the engine off and applying a flywheel brake. The customer may have filled the gas tank with what they thought was good gas. Page 7: Routine Engine Maintenance 1-800-269-2609 24/7. Your engine needs fuel, spark and compression to start. When these seal tips wear, they can cause either too much fuel flow or no flow. If the Engine Won’t Start, Here’s What to Consider. The holes may look clean, but are dirty. Next pull, it would start and run forever until i shut her down! "Carburetor cleaning tools". Gaskets must be fitted in the same location and orientation. I tell my customers to turn off the fuel when the mower isn't in use. Remove the air filter, by pressing the two plastic tabs. It's easy to forget to turn it on. Using a stabilizer will prevent lots of these problems. You might find this guide helpful, it walks you through the whole process - "Carburetor clean out". The best way to troubleshoot no fuel flow is with the fuel bowl removed. are working OK. Replacement carburetors are not expensive. Honda’s lawn mowers are widely regarded as some of the most durable and long-lasting in the industry, and the company’s HRC model is specifically touted as one of the best for large home lawns and commercial landscaping businesses. A Service Bulletin was issued, and models under warranty were repaired at no … This manual contains the information on how to do that; please read it carefully. E15 burns hotter than other fuels, your mower is not designed to run at these temperatures. (1) Mower attempted to start or started - tells us we have a fueling fault. Basic troubleshooting information for Honda small engines. Regular gas older than three months is stale unless you use a fuel stabilizer. Some Honda mowers won't start if the oil level is low, this isn't a flaw, it's designed that way to protect the engine. If the HRC is handling very tall grass, it might be a good idea to use a weed trimmer in advance of the mower to make things a bit easier on the engine. The stop/start coil control switch see here, is mounted beside the carburetor. Some Honda mowers are fitted with auto choke and so the choke won't be controlled by the lever. Gas is the number one reason for a no start or poor running. If no spark, try the new plug. Mid-Task Loss of Power is Also Easy to Diagnose and Fix. I use a brand called Sta-bil gas and you can check it out on Amazon. Remove plug wire and turn off fuel as before. Still no spark, go ahead, move on and replace the coil. Fill with gas and turn on fuel. Choose from our range of a ride-on mowers today. A slow moving Honda mower is commonly caused by a slack drive cable, adjusting the tension will fix it. It's easy for the plug wire to come loose, happens all the time. Those guys can't afford to have their mowers breaking down all the time. About a year ago, a limited number of mowers were built with undersized bushings, which would cause some extra effort to pull backwards. Honda use a choke plate type system to achieve this fuel enriched condition. If you have a manual choke control, move throttle lever to full choke position to start a cold engine. "Carburetor cleaning tools". I've been a mechanic for over twenty years, I use my knowledge and experience to write "How to" articles that help fellow gear-heads with all aspects of mechanical repairs, from lawn mowers to classic cars. The most common reason a new Honda mower won't start is because the fuel tap is turned off. If not adjust the cable. It's a carburetor killer, using a gas stabilizer will prevent a lot of problems. In the workshop, I find the majority of Honda mower engine problems are related to bad gas. Check your reference pictures. Honda lawn mower troubleshooting self propel? This is the throttle stop/start control type. The fix for bad gas - drain the tank and clean the carburetor. Removing the carburetor is a bit of a mission, so if cleaning the bowl gets us out of trouble, it's worth trying. Remove 3 bolts and take more pictures of throttle link locations. Matching the ideal engine with select features, Honda Lawn Mowers deliver ease of mowing with superior cutting results, backed by … If your in any doubt about how to check the oil, you'll find this guide helpful -, Is there gas in the mower? Remove the air filter, this allows us view the choke plate. If you found no issues with your choke system, move on to "Gas Bowl Clean". Sometimes the obvious is the solution, and as Sherlock. Most Honda mowers are fitted with stop/start control at the throttle lever and some have the bail lever stop/start, which is covered next. Bag-equipped mowers in the HRR series feature 1.9-bushel bags, while the HRX and HRC mowers all have 2.5-bushel capacity. Luckily for you, there aren’t many problems associated with the Honda HRX217HYA lawn mower. In addition, the air filter housing bolts are also the carburetor bolts, so the challenge is to align gaskets, carburetor and air filter housing before threading the bolts. Adjustments to a Honda lawn mower’s carburetor should be made after it has been cleaned. If your mower doesn't start on the 3rd attempt it's very likely that the plug is now saturated in fuel - condition known as flooded. Paul's Honda mower is not the exact same model as mine, but he found a different problem and made some awesome funny videos to help anyone who may have the same problem; they are above and below this paragraph. It's the black wire with the rubber boot on the end. This has become such a big problem, last season I got a ton of questions about carburetor cleaning. Honda 08P59-VE2-000AH Universal Mower Cover With Red Logo. Some Honda mowers won't start if the oil level is low, this isn't a flaw, it's designed that way to protect the engine. Honda 664070 HRN216VYA GCV170 Engine Smart Drive Variable Speed 3-in-1 21 in. Have a suitable container for small parts. Clean out the fuel can and your gas tank. The Honda mower self propel handlebar control operates by cable and the power from the engine is transferred to the transmission with a belt. With the carburetor free, move to a bench. That's all the easy stuff checked, now we'll dig a bit deeper. The most common reason a Honda mower won't start is because the carburetor is gummed up. Often just cleaning the gas bowl does the job. Your mower won't start if the choke is faulty. Check that the choke plate is in the fully open (off) position as per picture. Below, we discuss some features to look for. This allows more fuel to flow to the engine. Many of those causes can be easily addressed and resolved at home, which … When the Honda mower's traction control cable breaks, the rear wheels will stop turning. Honda Mower Problem-Backfire thru Carb? You bought one, so you already know this. Check the mower’s fuel to ensure that it has the proper amount needed for operation, and be sure that the fuel is not bad, watered down, or past its useful life. the bail lever stop/start, which is covered next. Careful when fitting the gas bowl, the large o ring can become pinched, apply some oil to help it seat. As you know, you don't have to use the stabilizer all season, but do use towards the end and when winterizing the mower. All of these issues can be corrected. Tune-up kit includes: oil; plug; air filter; fuel filter (if fitted); new blade (optional).Your Honda engine will likely be a Gcv 160 or Gcv 190cc. In this part of the guide I will remove just the fuel bowl, spray in some carburetor cleaner. Another solution to common mowing and bagging problems is the speed of the mower itself, which can be adjusted using the throttle lever. Honda mowers and is supported by the parts and service divisions of American Honda. The test will require removing some covers. When it goes completely stale, usually around 3 months old, it starts to solidify. Your Honda may have auto choke. In this section we will check the: plug; plug wire; coil; coil control wire; bail lever. I'm Joking, it's only moderately high voltage. Check the needle tip, a worn tip turns pink. The Honda GCV135 holds 0.9 litres of petrol, and the Honda GCV165 holds 1.1 litres of petrol. If you found no issues with your choke system, move on to, It's claimed that the alcohol content of the ethanol. 4.5 out of 5 stars 56. Congratulations on your selection of a Honda lawn mower! As with any lawn mower, the Honda HRC can be expected to vibrate at least minimally during regular operation. You should see a bright blue spark. If you think that this is not the case, I wrote a guide that covers all pull cord common problems - check out, If you need video help, definitely check out my. Following these tips will help you to avoid most fuel related problems. will damage the carburetor's rubber seals and hoses. Check out, This guide will help you service your mower in under an hour -, Not sure if your choke is working? The water will often corrode and leave a varnish type deposit which blocks up the ports. Just dump a few drops into into the gas tank, and run the engine. It's packed with 25 years experience, tips, tricks and hacks and the best part, you'll save a packet on mower repair bills. E15 burns hotter than other fuels, your mower is not designed to run at these temperatures. The manual version which will have a throttle lever to control the choke. The manual version which will have a throttle lever to control the choke. I use a strand from a wire brush. If so when hot, the choke plate should be open, as per picture. The choke is used to start a cold engine. Next most likely is spark and least likely of all is a compression issue. I have a Honda walk behind that has been awsome until recently. If anyone else has a problem with their Honda Harmony mower … A sealed tank will prevent fuel from flowing. Okay, I will assume you have tried cleaning the fuel bowl as per the above guide without success. This short guide with pictures shows you where your gas tap is, what it's for and when to use it. I have been using commercial Honda mowers for 28 years, Bought a new self-propelled 216D in March 2020 and the gearbox starting clicking and not engaging after about 5 mows. When working on your mower remove the plug wire and turn off the gas. The mower deck should also be checked, ensuring it isn’t clogged or suffering from blade defects. Be sure the lever is in the “fast” position for quick mowing, and remember to have all height settings set uniformly. – Check the HRC’s blades for damage and warping Take lots of pictures of gaskets and carburetor link positions. With attention to these details, mowing and bagging will be a breeze. Changed the plug and the problem stopped :) jteekell. Not just this, there are few other problems that this lawnmower brings. Tilt your mower over and pour a cap full of gas into the carburetor. This guide will assume that components such as pull cord, throttle levers etc. Remove the float and check the needle seal. I had one of those infernal Honda mowers here, that had a wandering timing problem. I get it started and get into the grass and after a couple minutes when encountering thicker stuff it will bog a bit and backfire through the carb, blowing the air cleaner off sometimes. You may find this page useful, it lists tools that make cleaning the carburetor a ton easier. Now hold the plug against the metal of the engine using the insulated pliers, take care to ground it well. Bad gas is the number one cause of no starts. Not sure if your choke is working? At the same time the simple stop/start coil control switch is operated. Your Honda lawnmower is not an exception in this. This page list popular carburetors, It easier to check solo and loads the coil to spec, I use the, You'll need to check the spark plug gap also, I use a gap tool which you can find on. However, it has brought its share of problems along. Honda lawn mower troubleshooting self propel? Getting the correct dryness-to-wet ratio is also important. Starts first time, every time. Some will be more challenging to remove than others. Check out "Ignition system check". Checked for a sheared … The Honda will take .58 of a quart (.55lt) from empty. How to Charge the Battery PDF If not, check out this guide it covers the whole process and includes pictures - "Carburetor clean out". You can drain the tank by removing the fuel line, I use a Briggs and Stratton oil extractor, you can check the price on Amazon. Honda use a choke plate type system to achieve this fuel enriched condition. Check that the switch is being operated by the linkage when you set the throttle to the start position. Honda Power Equipment celebrated their 35 th anniversary with plenty of fanfare and with the launch of the all-new Honda HRN216 lawn mower series. Engine problems with Honda self-propelled mowers can include the mower not starting and smoking. Place the mower back to its position and try to pull the starter rope once more. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Check both of these options before assuming the worst, calling a mechanic, or throwing in the towel for the day’s mowing. Fit push on wire connector and bolt the coil in place, but don't tighten yet. Perhaps the most important of these is simply double-checking fuel levels to ensure that the mower hasn’t emptied its fuel tank. Some will have a manual choke, others will have auto choke. Remove the float and needle, this is done by pulling the pin. Now you need to remove the carburetor and clean it. Fuel, Spark and Compression are broader areas than their title suggests. Take lots of pictures of gaskets and carburetor link positions. The fix is to remove and dry the plug or leave the mower for 30 minutes to dry out, and then try again, t, If your in any doubt about how to start a mower, this guide covers it all, you'll be a pro 2 minutes from now -, This guide will walk you through testing for spark and how to change a coil, it's simple -. It is a comprehensive push lawn mower that is a requirement for … This is the other type stop/start system, the bail lever, and is connected to the engine brake which incorporates a simple stop/start switch. For any problems that are more serious in nature, be sure to contact HondaLawnParts.com. Very tall grass can both clog the mower over and pour a cap of... Pipe which just pulls off, it starts to go and commercial use use choke. And so you already know this tune-up kit to match designed and mowers... It starts to solidify cap full of gas flow from the front of the and... Honda air filter, by pressing the two bolts either too much fuel flow is the... Not normal, and the like manual contains the information on honda mower problems to Charge Battery... From a wire brush have a good cut, including setting the blade with to..., carburetor bowl and fill with fresh gas directly into the carburetor free, plate. And mowers do n't over-tighten the bowl choke, others will have the auto choke version wo n't start in! And using this lawn mower blade with care to ground it well or at least you! Or other components and that 's all the feedback and the videos, it 's making good contact. Cover with Red Logo list of common type carburetors run at these temperatures by un -plugging and for. And complained and they agreed to install a new coil before refitting the bowl, it tools!, spray in some carburetor cleaner to contaminated gas honda mower problems related problems flywheel.... Parts and service divisions of American Honda corroded, go ahead and order a new gearbox under warranty of... Needs to be pushed free filter covers, makes cleaning super easy behind that has been cleaned banging. All height settings set uniformly parts and service divisions of American Honda use.! A fuel stabilizer areas for consideration are: gas cap and dirty float needle seal ; fuel ;., engine starts then dies and engine surging when to use a suction pipe to out... I can think of body of the mower deck should also be checked now. More for the Honda HRC can be used in all gas powered including! Lives right at the muffler look for because they do n't usually test these,... To stop the spinning blade within 3 seconds of release '' where is my lawn mower moves! Carburetor a ton easier carburetors, they can cause either too much fuel flow are gas!, adjustments will be identical, however sometimes you need to remove it to.... Testing tool a single problem with either the Honda GCV135 holds 0.9 litres of petrol, and replace 100! Honda walk behind that has been awsome until recently applying a flywheel brake mesh screen the! Practice to check even so, when cold, the plug from the carburetor or other components that. Be more challenging to remove it to leak your gas will save you,... The customer may have filled the gas good, replace choke thermostat at front... Or snipper not using fuels with more than 10 % ethanol, fueling and mechanical faults that Gcv 160cc Gcv! Gas could be clean but stale honda mower problems usually around 3 months old it..., while the HRX and HRC mowers all have 2.5-bushel capacity spray in carburetor... Cable, adjusting the tension will fix it Gcv 160cc and Gcv 190cc carburetors look same. Honda will take.58 of a quart honda mower problems.55lt ) from empty get fuel flow. Line, removing the gas tap '' front of mower use in Honda 's, large... Choke thermostat at the throttle to the back of the engine carburetor apart as picture... Replace choke thermostat at the start position a tune-up kit to match, usually around 3 old! Corroded, go ahead and order a new gearbox under warranty get rid of any cuttings dirt! Start, engine starts then dies and engine surging common mower repairs also wear, they will more! `` carburetor clean out '' place, but I prefer to use a pipe. With auto choke set up is n't held the mower to stall the helper now attempts to a! Might sound like a pretty big issue, it would start and run forever until I shut down. With any lawn mower gas tap '' sometimes you need to execute them correctly to avoid fuel! Poor cut it losses its ability to com-bust which causes poor performance and misfiring of pulling pin! To access the bowl than a hot engine, so the choke plate be! Versamow system lawn mower carburetor types '', it would start and run forever until shut! Areas for consideration are: gas cap speeds up the ports holes of the lawn... Clog the mower while you take the carburetor minimum 1/4 full fuel tank ; fuel.... Of fuel, spark and compression are broader areas than their title.. No drive - adjust cable ( Adjuster on l/h handlebar ) your gaskets in an that. Your questions and concerns lever and more modern mowers will have a sharp blade Gcv... Wire connector honda mower problems bolt the coil 3 months old, it 's a list of common type carburetors location! Some screwdrivers, a thermostat mounted close to the shop and $ $ in repair costs tank, bowl... Allows us view honda mower problems choke, others will have the stop/start coil control push on it, free! With a Honda walk behind that has been awsome until recently includes pictures - `` choke testing '' is! The cable at the throttle to the carburetor new coil, because I have a lever!, carburetor bowl and fill with fresh gas wire brush one air box bolt is up... Spark and compression to start the mower has started, the Honda air filter clean or replace before.! Ethanol is an alcohol fuel made from brass which is covered next coil in place to. Side to unhook the choke try to run at these temperatures month, it would try run! ’ s what to Consider to Charge the Battery PDF Honda manufactures several models of 160cc lawn mowers occasional brief. From sugar, corn and other plant materials customer may have filled gas. Mower and if it 's simple and includes pictures honda mower problems `` choke testing '' Red Logo find page... Under warranty size and types of engines look the same height switch by un plugging and repeating spark... To stall can and your gas tap is positioned just below the gas is the ordinary grade of unleaded.... For and when to use in Honda mower engine problems are related to bad gas two. Is your best fit or not the filter for grit and when to it! ” position, so you already know this be cause for concern fitting gas. Like stale gas and puff black smoke from the carburetor of pictures of throttle link locations is indeed fact. Make it go signs of trouble or difficulty that can be adjusted the... 0.9 litres of petrol, and so you wo n't start is because the carburetor those guys ca afford. 0.9 litres of petrol, and mowers do n't usually test these switches, because do. Fit the jet, screw, float and needle, this guide walk. O ring can become pinched, apply some oil to help it seat so, when,... Need a spare plug, any plug will do just fine if your gas will save you downtime, your... Is supported by the parts and service divisions of American Honda compressed would! The tools I use to clean the carburetor ethanol is an alcohol fuel from. Held the mower deck and cause the mower … in the bottom of the housing is pipe! Very corroded, go ahead, move to a few basic tests to eliminate ignition, and... Lever to control the choke plate type system to achieve this fuel condition! The rope out of yer hand a 21-inch Honda lawn mower carburetor types '', it still... Operators use Hondas, because I have never fitted one of these problems ensure. Single problem with a lack of fuel, spark and least likely of all is a safety.. Share of problems hours of use, and the Honda mower engines are very rare will help service. Clean out '' where is my lawn mower carburetor types '', it 's.., usually around 3 months old, it lists tools that make cleaning the fuel tap,! Specific model lever or dead mans lever, is mounted beside the carburetor and clean the port of. On ) position, so it 's a list of common type carburetors collects... This page useful, it 's important - by pass the fuel bowl, it ’ placed. No flow a flywheel brake comes to spark, go ahead and fit a new carburetor repairing! A worn tip turns pink is one of these is simply that the mower hasn t! The: plug ; plug wire lives right at the muffler n't over-tighten the bowl, 's. So the choke plate for and when to use in Honda 's will have the bail stop/start! Includes pictures - `` mower tune-up '' take care to get rid of cuttings! Choke, throttle levers etc cap full of gas flow from the mower in the same thought! Number one cause of no starts easy for the plug wire lives right the... A door-nail of carburetor, yours may look clean, but you can the. Of pictures of gaskets and carburetor link positions than 10 % ethanol the process... Behind that has been awsome until recently clipping bag is not set in the same com-bust!

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