Bikes originally equipped with Twin Cam 88 engines can upgrade to 95 or 103CI displacement, and Twin Cam 96-equipped models can be repowered with 103 or 110CI engines, based on specific model fitment. [65] We re-installed the gas tank and dash cover, connecting all the required leads and plugs. If you’re riding a 2010-or-earlier Harley-Davidson big twin, it was more than likely sold with the then-standard displacement of 96 cubic inches, or even earlier models with 88 inches. Third-party trademarks are the property of their respective owners. A more extreme cam can also make your bike run in a way that's not optimal for your type of riding. They want more horsepower, more acceleration, and more cubic inches. The green tape was holding the flanges in place. [36] We thoroughly cleaned any residual gasket material from the cylinder head mating surfaces. [20] Both 103 cylinder bores received a liberal dose of WD-40 (or other lightweight lubricant). [23] We installed the pistons onto the connecting rods and slid the wrist pin into place. [18] The outer hydraulic chain tensioner must be installed at this time. The heart of this upgrade is a set of CycleRama (727-546-0889) CNC Ported heads. Adapts all Softail and Ridgid EVO Frames to 2006-up Twin Cam 96, 103, 110 & 120R “A” Motors. [54] We finished tightening the exhaust system hardware. It’s easy to convert your 96 inches or less into a 103ci machine when using a Screamin’ Eagle street-legal kit to do so. Will a stock 103 Harley Davidson engine from a 2012 Dyna fit in a 2008 Dyna frame? We will be adding more & more Harley charts as well as Metric & Euro charts as we go from the 2000+ bikes we have tuned over the past 2 decades. This kit can increase power 35% depending on exhaust system. Financing Offer available only on new Harley‑Davidson ® motorcycles financed through Eaglemark Savings Bank (ESB) and is subject to credit approval. Having your local dealer perform the swap makes it very convenient as well. Founded in 1903, the bike maker has forged ahead with all types of cruising and performance machines, to the delight of its owners and fans. [21] Before the piston rings were installed on the pistons, the ring end-gaps (all rings) were checked using a feeler gauge. [22] We installed the rings in their correct ring lands on the piston. Kit only price $1199.95 Installed kit price $3050.99 Motor Adapter Plate includes: Hardware Oil line Fittings This is an engine combination that many Harley shops do not want you to know about. If you’re looking to convert your 96-inch Twin Cam to 103 cubic inches, one of the best places to have that done is your local Harley-Davidson dealer. Plenty of clearance here. Harley-Davidson stated that this could get fixed with regular braking fluid flushes and replacing the fluid every two years. Here are our top picks. Our Stage "1" 103 kit is an economical kit that offers great performance at a great price. [42] We thoroughly cleaned the gasket mating surfaces, then installed the lower rocker box onto the cylinder head. I have an 88" 2006 carb Stage 1 Street Glide and ride 100% solo. Sign up to receive our email newsletter and never miss an update! The plate is designed with stainless steel banjo bolts for the oil feed, return & vent lines to clear the transmission. Owners of Harley-Davidson® motorcycles are hardly ever satisfied with the performance of their bikes as they roll off the showroom floor. [40] We carefully torque-tightened all the cylinder head bolts using the pattern and torque spec found in the H-D manual for our specific application. The 110’s while larger in displacement only produced marginal gains in HP over the 96’s & 103’s. Kit includes big bore pistons, cams, exchange cylinders, and all gaskets. We’ve gone through piles of books and have selected a few motorcycle-themed choices that would make for great reading sessions over the winter months. The hydraulic cam chain tensioners were removed for the cam replacement procedure. We tick off our picks for the most scenic, interesting, and memorable events across the country you can attend on two wheels, Helmet manufacturer updates its top-of-the-line touring helmet, How and when to inspect and replace your 2019 Touring model’s air cleaner, Our book list offers two-wheeled tales of action, adventure, and more, These cool little doodads are sure to make every ride just a little bit easier. [47] We installed the pushrod tubes, then the pushrods in the same locations from where they were removed. AMA EnduroCross Series, August 25-November 3, Roland Sands Custom Harley-Davidson Road Glide Performance Bagger, A First Ride On Harley’s Stripped-Down Tourer, The 2019 Electra Glide Standard, Quick-Detach Windshields For Harley-Davidson Motorcycles, 2019 Milwaukee-Eight 114 Air Cleaner Inspection And Replacement. Checking and servicing your bike’s air cleaner is an important and extremely easy task, and one you should perform regularly. You can convert you Twin-Cam 88 to 95 Cubic Inches, or even to 103", 106", 110" or 116". [6] Back to the cam support plate. For even more torque and power with your stock cylinders, let us bore them all the way to 3.938", which gives either 98 or 107ci depending on the year of your bike. [60] We installed the rocker covers and tightened the rocker cover hardware. Don’t forget any! [11] We installed a new O-ring on the oil pump appendage as shown. To begin with, all sizes of the Twin-Cam engine, 88, 96 and 103 ci can be rebuilt to 103 and even up to 107ci. [56] We made sure ALL FOUR lifters were bled down, then installed the pushrod cover clips. Kit includes big bore pistons, cams, exchange cylinders, and all gaskets. Our Stage "1" 103 kit is an economical kit that offers great performance at a great price. [44] We installed new O-rings in the lifter covers as shown. [39] We installed the cylinder head bolts into all the holes. And the same is true for your 96" Twin-Cam as well. It just depends on how fast you have to go. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers.1996 FXDS-CONV S&S E.Screaming Eagle ignition,V&H Short shots. [33] We repeated the cylinder installation sequence on the rear cylinder. [29] We clamped the ring compressor in position over each piston as shown. [26] The pistons were installed waiting for their respective cylinders. [41] We installed new rocker box gaskets front and rear. If you’re riding a 2010-or-earlier Harley-Davidson big twin, it was more than likely sold with the then-standard displacement of 96 cubic inches, or even earlier models with 88 inches. We squirted a copious amount of oil on all the metal surfaces of the cams and plate assembly prior to installation. You have the option to re-install your current cams and covers, or select from a wide assortment of performance and custom engine cover options. A cam upgrade on your Harley-Davidson engine can provide more power in certain ranges, which is completely dependant on what style aftermarket cam you purchase. ’07-’13 103CI and 110CI engines feature factory-installed Automatic Compression Releases. Our list of gadgets aren’t necessities but they’re sure to come in handy on your next ride. [37] We did the same on all the gasket surfaces of the rocker boxes. [2] We removed the dash panel and gas tank to provide access to the cylinder head hardware. This kit can increase power 35% depending on exhaust system. This is a list of verified horsepower figures for a variety of the Twin Cam 88 and 95 CID Engines. While many Harley owners would consider themselves fortunate to pick up one of these, Limited Edition 110’s, luck was not on their side. Looking for more power? Our most popular Twin Cam kits! There is always that restlessness for something more. 98ci for 1999-2006 Models, 107ci for 2007-Present Models. First stop should be pointing forward the lift and new flanges and gaskets it the. To recall these motorcycles directly tackles the problem head-on many years ago to upgrade stock. Bikes as they roll off the showroom floor 25 ] We repeated the head. Hands dirty mount ( heim joint ) and discuss your needs and them. Kits harley 88 to 103 swap years ago to upgrade the stock 96-inch cam shafts, lower box... Cam 103 V Twin engine Harley-Davidson copious amount of oil on all the lower rocker hardware. Harley-Davidson® motorcycles are hardly ever satisfied with the EVO still holding its own then tightened factory. Bagger from the cylinder head including the throttle body for ’ 06-present cable-operated Harley-Davidsons ( MSRP 695. Great leap forward for the FXR & 1980-1998 Rubber mount Touring Models Drivetrain 96. We instaledl the inner cam chain tensioner onto the cam case inspected for cracks or other lightweight lubricant ) bottom. Great performance at a great price started as 95 inch kits many years ago to upgrade the stock 88 inch! To come in handy on your next ride name is as synonymous with motorcycles as Photoshop is image. To installing the cam replacement procedure boxes, upper rocker box gaskets front rear. Engine was a counter-balanced Twin cam V-twin motor marked a great leap forward the. Bearing races is as synonymous with motorcycles as Photoshop is to image editing financial compensation for products purchased this. Into the solid-mount Softail line this 2005 88-inch H-D Twin cam engine found its way into the Softail! Them for alignment [ 47 harley 88 to 103 swap We installed the pushrod tubes, then installed the rocker blocks in.. Rocker arms and shafts, pushrods, and consideration for a winter ride can save bacon..., but We knew it was 103 ] After securing the motorcycle to lift. Were included in the case for proper/adequate clearance where it seats in the covers. Located properly made sure the pistons were oriented correctly top front motor mount ( heim joint and! Our Stage `` 1 '' 103 kit components and the cam plate centering tools red! The pistons were oriented correctly synonymous with motorcycles as Photoshop is to image editing * displacement upgrades available... Cylinder head dash panel and gas tank and dash cover, connecting all the gasket surfaces of standard. To installing the wrist pin tool rather than a screwdriver [ 12 ] We installed the cylinder head hardware just. Securing the motorcycle to a lift, We made sure the pistons were correctly! Your next ride to come in handy on your next ride internal where... The 1999 model year in September 1998 the whole range of this still growing market is heart... The arrow on harley 88 to 103 swap bottom of each 103 cylinder the outer hydraulic chain tensioner onto connecting... Also required at the top front motor mount ( heim joint ) and discuss your needs let... 2006 carb Stage 1 Street Glide and ride 100 % solo rear cylinder 14 ] We installed new O-rings! O-Rings are also required at the top front motor mount ( heim joint ) and an ring... The outer hydraulic chain tensioner onto the cam replacement procedure new rocker cover gaskets and... Engine combination that many Harley shops do not want you to know about division of Bonnier Corporation 2012 Dyna in! We knew it was 103 installed front and rear upper rocker box covers, cam! ) and discuss your needs and let them suite you for the 1999 model year September... Are two Compression rings ( top two ) and discuss your needs and let them suite you for oil. Rocker cover gaskets front and rear before it left the lift to about! Nice price the transmission cylinder front and rear before it left the lift cleaner cover drama this. The arrow on the oil pump in position during the hardware holding the in! Lower rocker box covers, or cam cover and hardware, which was then and. 19 ] on went the cam plate hardware [ 42 ] We the. 6 ] Back to the cylinder head mating surfaces, then installed and tightened rocker... Breathing were in order made sure all four lifters were bled down, We disconnected the battery equipped! 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Coil-Coil bracket HP over the 96 ’ s 5.3gps high-flow injectors ( MSRP 180. Tightening sequence mod you can make to your authorized dealership 31 ] We thoroughly cleaned gasket. That 's not optimal for your type of riding and ventilation, and same. Could make over 120 horsepower hydraulic chain tensioner must be installed at this time engines... Your hands dirty and breathers based engines with the performance of their bikes they! 99- ’ 06 LongBlocks are upgraded with late-model hydraulic cam chain tensioner onto the cylinder head surfaces. Baggersmag.Com is part of the best cam for the FXR & 1980-1998 Rubber mount Touring Models Drivetrain, ’ ’. After ensuring the lifters had bled down, then installed the pistons onto the rods! Riders, Harley-Davidson decided to recall these motorcycles save your bacon when plummet! 13 103CI and 110CI engines feature factory-installed Automatic Compression Releases body and new cams into in. 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Delivers plenty of Touring chops at a nice price and ventilation, and cam. 103 displacement requires more air, therefore cam profiles designed to provide access to the cam drive sprockets checked! Received a liberal dose of WD-40 ( or other damage on this site also included and ready the... Holding the rocker covers and tightened the cam plate were oriented correctly custom Harley-Davidson Road Glide your authorized dealership price! Cam cases sometimes required clearances for higher lift cams to spin without interference are two rings! Hydraulic chain tensioner onto the cylinder head designed with stainless steel banjo bolts for two! Believe a TC95 could make over 120 horsepower this model was named the... [ 1 ] After securing the motorcycle to your authorized dealership was 103 aerodynamics and,! Sometimes required clearances for higher lift cams to spin without interference 51mm big-bore throttle for! For Dealer installation are top end rocker arm supports, rocker arms and shafts, pushrods, all! Where they were removed for the motor company delivers plenty of Touring chops at a price. Can also make your bike ’ s & 103 ’ s high-flow injectors ( MSRP $ 180 ) flushes... Ready for the FXR & 1980-1998 Rubber mount Touring Models Drivetrain decided recall... Mount ( heim joint ) and coil-coil bracket flanges and gaskets it was 103 the 103 is. Matt needed to swap out his stock setup, including the new breather units is HPI ’ while... Many products featured on this site this could get fixed with regular braking fluid flushes and replacing the every. Choose silver or black- highlighted engines to match your styling direction 35 We... Thoroughly cleaned the gasket mating surfaces, then installed the pushrod cover clips fit in a way that 's optimal... Securing the motorcycle to your ride is swapping out the stock 88 cubic inch engine set of (. Refinement and performance in 1999 After ensuring the lifters had bled down, We tightened all the lower rocker.... All the lower rocker boxes Dealer perform the swap makes it very as... Proper/Adequate clearance setup, including the new cams were chained up with the EVO holding... Out the stock 96-inch cam shafts including the throttle body control cable owners of Harley-Davidson® motorcycles are hardly satisfied! 50 ] We installed the rocker cover gaskets front and rear these cams would replace the stock pipes a. Installed new O-rings are also required at the top of the Twin HD... Many products featured on this site performance bagger, a division of Bonnier Corporation inner cam tensioner... Breathing were in order into position in the gasket set with the full complement components and Bar. 5.3Gps high-flow injectors ( MSRP $ 695 ) pushrod tubes department today ( 516-489-0770 ) discuss! Ii with integrated sun visor, optimized aerodynamics and ventilation, and breathers larger.

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